The Feature Of GN Decanter Centrifuge
As we all know the decanter centrifuge is one of the most popular equipment of GN. I would like to share the feature of GN decanter centrifuge.
First , decanter centrifuge is one kind machine that easy to wear . we select duplex stainless steel SS2304 and centrifugal casting are used to manufacturing rotating bowl, and shaft for big and small end cap. Duplex stainless steel is stronger and more resistant to abrasion and corrosion. This manufacturing process also avoid intergranular corrosion and incomplete release of stress. Screw blades are manufactured as a whole piece with CNC forming lathe, leading to high accuracy of the blades and higher solids discharge efficiency.
Second,optimized cone and pitch with BD plate to separate dewatering section and settling section, with deeper pond depth, longer dewatering section, dryer solids and clearer water. This also increase throughput speed. BD plate also helps solids discharge.
Third ,Less energy consumption is achieved with bigger pond depth, making decanter centrifuge use less energy. This also reduces turbidity flow of liquid to make separated water clearer, less wear on end blades which makes screw lastlonger.Dual cone angle is available for specific high solid concentration materials. The rotating bowl have two cone angles, which reduced discharge resistance and increase treatment capability while maintaining clarify of water and dryness of solids.
Third, All the rotating parts are made with high accuracy CNC machine. After that 3 step dynamic balancing is done. One is the balancing of rotating assembly at 1800RPM, balancing at real high speed and the balancing of whole machine to ensure stable operation of the decanter centrifuge at high speed.
Fourth,Part of centrifuge select the protected tiles and special design for easily operate and long lifetime .Discharge ports are specially made tungsten carbide with excellent anti-abrasion capability and less fragility;Easy opening mechanism is used so that one man can open the collection box cover for easy access of equipment; Hydraulic removing mechanism is built into main shaft, which reduced pulling force by 90% when removing main bearings, this helps to ensure the safety of the bearing and high precision parts; Both motors are placed in one end of the decanter centrifuges for more service space and spill of slurry to impact service life of motors;Oil lubrication is used to lower bearing temperature and clean bearings;
Fifth, select SKF premium bearing is used for longer service life, and the Real time monitoring of decanter centrifuge’s working condition for overload, bearing temperature, vibration, lubrication pressure, drive currents and screw torque and alarm .
All these feature make GN decanter centrifuge is one kind stable and reliable equipment ,If you want to know more , welcome to contact us.
Vertical Cutting Dryer For Environmental Project
After 13 years development GN has been the leader of solids control equipment. We had built three plant with more than 800000 square meters to manufacture different solids control and waste treatment equipment .Most GN equipment is used for drilling mud treatment to remove its solids and clarify the mud again for reuse . Actually GN equipment not only an be used for the oil gas industry ,but also good performance at some environment projects. Such as the waste water treatment. Last week we delivered vertical cutting dryer and screw conveyor to our customer .
The vertical cutting dryer is not used to treat the drilling cutting , which is used to dryer the solids phase that separated from shale shaker in the waste water treatment project. As usual , the solids discharged from shale shaker is very wet, it is inconvenient to transport, so we need to dryer it .GN vertical cutting dryer is big capacity machine with 50 tons /hour. And it is continuous work .After treatment the liquid content is only 8%-20% according to the different situation .It is a stable equipment ,the inside screen is processed with the special technology and anti -wear material. That can ensure the long lifetime . from the picture you can see that it install in a container ,that is because this project is a very cold area and it is also convenient for transport.
Except the cutting dryer , we also equipped the screw conveyor to feed material to cutting dryer ,solids will directly convey from shale shaker. This will help to improve the efficiency and reduce the cost of labor . The screw conveyor can increase the length according to the actual requirement , you just need to add the module section ,each section is 12 feet. Big capacity and stable.
GN has full experience in the solids-liquid separation ,not only in the oil gas industry ,but also environment project , if your project have demanded in these equipment , please contact us.
GN Vertical Cutting Dryer For Russia
GN is a leader of solids control equipment in China .We have focused on providing the equipment and service to energy company for more than 13 years history. Except GN HQ in China , we built two branch company in Russia and USA, the two branch company can quickly provide the after sale service for local client. And in USA branch, we built our warehouse in Houston for rapidly response to customer purchase.Last week we delivered the vertical cutting dryer to Russia.
GN vertical cutting dryer is completely independent research and development ,this cutting dryer after several upgrade,which can win the mote difficult working situation and get the good feedback from customer. Not only the cutting dryer ,but also all GN equipment comply with API quality management, especially the shaker screens passed the strictly test by the third part and got the API RP13C report .
GN vertical cutting have fixed speed and VFD two model. For this customer ,we delivered the fixed speed model. The rotating speed is not adjustable. As we all know the Russia is very cold ,this is a challenge for every equipment and also operator .We put the cutting dryer into the container house to keep warm and make sure the best work performance.This vertical cutting dryer most times used for oil base mud .The drilling mud after shale shaker treatment ,the discharged solids steel is still contain large liquid. These solids can directly feed into cutting dryer, after treatment the OOC will less than 5%, which is very dry and convenient to transport and reduce the pollution .Most important is that the mud discharged by cutting can be used again for drilling .The capacity is 30-50tons based on the actual situation .High efficient,stable,environment friendly ,If you have demand in these equipment ,we will be pleased to provide the technical support and share our experience.